PCB Assembly Service

PCB Assembly Service

PCB Assembly Service
Yingstar Electronics

Yingstar Electronics is an ISO9001 certified PCB assembly house, operates under strict standards and procedures of IPC-A-610 Class 2 and IPC-A-610 Class 3, providing services of PCB Assembly, electronic parts sourcing, PCB fabrication, and PCBA functional test for customers all over the world.

Yingstar Electronics

Armed with 8 high speed SMT production lines with 32 pieces SAMSUNG SM411 and SM421 high speed SMT machines (placement accuracy:±50um, placement speed: 1608chip CPH 42000; SOP, CPH 30000, which can handle 0201 package parts, fine pitch QFP,QFN,DFN, LGA,FPGA and BGA package IC chips very well), and four through hole assembly lines and more than 280 skilled workers, Yingstar can meet our customers’ various kinds of needs.

Armed with

Yingstar offers DFM (Design for Manufacturing) checking services for all orders. This service is appropriate for PCBA prototypes in addition to low and medium volume manufacturing runs. We verify every element of your files, including BOM (Bill of Materials) and Gerber files, so that you can adjust your PCB design prior to manufacturing, thereby saving you substantial time and money and preventing wasteful prototyping assembly process repeats.

Our PCB Assembly Solutions

Full Turn-Key PCB Assembly

Full Turn-Key PCB Assembly

Full Turn-Key PCB Assembly includes PCB fabrication, parts sourcing, PCB assembly, QC inspection, and functional test. Customers only need to supply Yingstar the PCB files and BOM, Yingstar will handle everything for you.

Quick Turn Prototypes PCB Assembly

Quick Turn Prototypes PCB Assembly

For clients requiring a low quantity, convenient, and rapid prototype service, Yingstar offers low-cost and rapid prototypes PCB assembly services. We guarantee on-time delivery of all assembled PCBs.

Low Volume PCB Assembly

With facilities in China, Yingstar offers short-run circuit board assembly services in accordance with your specifications at the most affordable price. Low volume PCB Assembly is typically defined as less than 1,000 PCBs.

High Volume PCB Assembly

High Volume PCB Assembly

Yingstar offers high-volume, long-term turnkey PCB Assembly. Strict quality control, flexible supply chain, and efficient stock management can ensure the boards we manufactured are with top-quality, fast delivery time, and affordable price.

Our PCB Assembly Capabilities

 

Assembly Types

●  SMT Assembly( with AOI inspection);

●  BGA Assembly(with X-Ray inspection);

●  Through-hole Assembly;

●  SMT & Through-hole Mixed Assembly; 

●  Kit Assembly

 

 

Quality Inspection

●  AOI Inspection;

●  X-Ray Inspection

●  Voltage Test;

●  Chip Programming;

●  ICT Test; Functional Test

 

 

 

PCB Types  

 

Rigid PCB

Metal core PCB;

Flex PCB; Rigid-Flex PCB

 

 

Component Types

●   Passives, smallest size 0201(inch)

●   Fine-pitch chips to 0.38mm

●   BGA (0.2mm pitch), FPGA, LGA, DFN,   QFN with X-Ray testing

●   Connectors and terminals

 

Components Sourcing

●  Full turnkey (All components sourced by Yingstar);

●  Partial turnkey;

●  Kitted/Consigned

 

 

Solder Types

 

Leaded; Lead-Free(Rohs);
Water soluble solder paste

 

Files Required for

Quote and Production

●  Gerber RS-274X, 274D, or PCB Design file

●  BOM (Bill of Materials, .xls, xlsx) 

●  Pick-N-Place file / XY file (for production only)

 

Order quantity

●  5pcs to 100,000pcs;

●  From Prototypes to Mass Production

Assembly Lead Time

From 8 hours to 72 hours when parts are ready

Why choose us to manufacture your PCBAs?

Profession.Quality.Responsibility

√ Advanced SMT Lines from world’s leading brands
√ PCB Assy with 12 hours express
Cost Reduction thru Alternative Parts
Customer’s Intellectual Property Protection
One-stop for PCB, Parts Sourcing, Assembly & Testing
Prototype PCB Assy cost start at 80$
99% on-Time shipping
Great quality approved by worldwide customers
Fr4 PCB Assembly
Fr4 PCB Assembly 5% - 10% cheaper than average
Metal Base PCB Assembly
Metal Base PCB Assembly Mainly 1 - 4 layers, Fast Delivery
Flex PCB Assembly
Flex PCB Assembly Start at 50$, Fast and Good

Components Sourcing Capabilities

Sourcing Capabilities

Cooperate with well-known producers of electronic components from around the world or their first class agents to ensure that the components are authentic, affordable, and of high quality.

Sourcing Capabilities

More than 10 years’ in-depth research of China local electronic parts manufacturing industry can help us find the most suitable and cost-saving substitutes for customers.

Sourcing Capabilities

Severe supplier evaluation system and incoming materials inspection, which can make sure all incoming parts are correct and with good quality.

Sourcing Capabilities

We have more than 5000 types of normal components in stock, it can be used for customers’ projects with very cheap price, and without waiting time.

PCB Assembly Service

Strict PCBA Test

Below are PCBA Tests we applied:

  • Visual Inspection, 100%.
  • AOI Inspection( for normal SMD package parts),  100%.
  • X-Ray Inspection( for leadless chips, like BGA and QFN chips), 100%.
  • ● Voltage Test (if customer requires), 100%.
  • Functional test ( customer provides testing software and instructions), 100%.
  • Please click here for more information on those tests and equipments.

PCBA Samples

PCB Assembly

Prototype PCB Assembly

Turnkey PCB Assembly

PCB Assembly service

SMT Assembly

PCB Assembly

PCB Assembly

PCB Assembly

Customer Visits

Customer Visits
Customer Visits
Customer Visits
Customer Visits

Our Advantages

ISO9001, ISO13485, IATF16949 and UL certified.

ISO9001, ISO13485, IATF16949 and UL certified.

Those certifications can strongly prove our capabilities.

IPC-A-610D Test Specification

IPC-A-610D Test Specification

We strictly follow IPC-A-610D Class II and III according to customers’ different needs.

Professional Engineering

Professional Engineering

Free DFM (Design for Manufacturing) checking for PCB files and BOM parts.

Pass Rate 99.8%

Pass Rate 99.8%

Functional test is suggested to be done before delivery.

Choose the Right PCB assembly supplier

In today’s highly competitive electronics industry, choosing the right Printed Circuit Board Assembly (PCBA) manufacturer is crucial for the success of your products. For many electronics companies, China has become a preferred destination for PCBA manufacturing due to its cost-effectiveness and advanced technology. However, with numerous options available for PCB assembly suppliers, making the right choice can be challenging.

This comprehensive guide will walk you through the essential steps to select the best PCB assembly supplier for your business.

 

What PCBA is and why it matters?

PCBA, or Printed Circuit Board Assembly, is the backbone of most electronic devices. It’s the process of assembling electronic components onto a printed circuit board. Why does it matter? Well, the quality and precision of your Printed Circuit Board Assembly directly impact your product’s functionality and reliability. A well-executed PCBA board ensures your electronics perform flawlessly, meeting or even exceeding your customers’ expectations.

 

Factors to Consider When Selecting a PCBA Manufacturer

  • Technical Expertise: Look for a PCBA manufacturer with expertise in your industry and the specific type of PCBA you need. Their knowledge of your product requirements is vital.
  • Production Capacity: Ensure that the Printed Circuit Board Assembly manufacturer can meet your production volume needs. Scalability is essential as your business grows.
  • Cost-efficiency: While cost is a significant factor, consider it alongside other factors like quality and reliability. It is important to consider that the most affordable choice may not always be the most optimal.
  • Quality Certifications: Check if the PCB Assembly manufacturer holds industry certifications like ISO 9001 and IPC-A-610. These certifications serve as evidence of a strong dedication to maintaining high standards of quality.
  • Advanced Technology: Assess the Circuit Board Assembly manufacturer’s equipment and technology, up-to-date machinery and processes are essential for precision and consistency. Check their SMT assembly lines, see what SMT assembly machines they are using. Find out if they have SPI machines and X-Ray machines, they are essential for high quality SMT Assembly.
  • Quality Control Standards: Inquire the information regarding the quality control procedures implemented by the PCBA They should have rigorous testing and inspection procedures in place.
  • Defect Rate: Ask about their historical defect rates. Low defect rates are a sign of consistent quality.
  • Communication: Effective communication with the Circuit Board Assembly manufacturer is vital. Language barriers should be addressed, and there should be a clear point of contact.

Communication

Yingstar Electronics: A Leading Choice Among China PCB Manufacturers

When it comes to finding a reliable and trustworthy PCB assembly supplier, look no further than Yingstar Electronics. With 12 years’ experience and a strong reputation in the industry, Yingstar Electronics is the top choice for companies seeking high-quality and innovative PCB manufacturing services.

As a leading PCB assembly supplier, Yingstar Electronics is committed to providing exceptional products and services to meet the unique needs of every client. From prototypes to production, our team of experienced professionals works closely with clients to ensure that every PCBA meets the highest standards of quality and reliability.

With a focus on precision engineering and strict quality control measures, we consistently deliver PCBAs that exceed customer expectations. Our dedicated team of engineers and technicians are highly skilled and knowledgeable, ensuring that every project is executed flawlessly.

One of the distinguishing factors that sets Yingstar Electronics apart from other PCB assembly supplier is our commitment to customer satisfaction. We understand that each client has unique requirements and specifications, and we go above and beyond to tailor our services to meet those needs.

 

The Circuit Board Assembly Services  options Yingstar Electronics can offer:

 

  • Prototype PCB Assembly
  • Low Volume PCB Assembly
  • High Volume PCB Assembly
  • Consigned PCB Assembly 
  • Fully Turnkey PCB Assembly

 

Prototype PCB assembly is usually ranging from 1 to 20 pieces. Prototype PCB assembly is a manufacturing process that allows engineering and assembly teams to view functional prototypes of new designs before mass production. The efficiency of PCBA prototypes can be verified, avoiding costly mistakes that could delay time to market. Yingstar specializes in prototype PCB assembly, featuring fast turnaround time, reliable quality and low cost.

 

Low volume PCB assembly is usually less than 1,000 PCBAs. Low volume PCB assembly is similar to prototype pcb assembly in that the entire process of completing PCB assembly is to have a small volume functional devices that can be tested for any errors or necessary adjustments before high volume pcb assembly operation. Low-volume PCB assembly is widely used in medical, aerospace, military, defense, industrial control, automobile, telecommunications, and other fields where initial steps before mass manufacturing are recommended. With its own factory in China, Yingstar can provide both short-run and long-run circuit board assembly services according to your specifications at the industry’s most competitive prices.

 

High-volume PCB assembly is a type of volume PCBA manufacturing that allows OEMs to save money and time. Printed circuit assembly boards are an integral part of the vast majority of electronic equipment in use today. This forces electronics manufacturers to order large quantities of the circuit board assemblies. Any job requiring 1,000 to 100,000 printed circuit board assembly will require a high volume PCB assembly order. High-volume PCB assembly is a highly automated technique that enables PCB assembly services to keep all PCBAs similar and consistent. Yingstar has highly automated SMT assembly production lines, which helps reduce manufacturing defects. Everything from design to manufacture is managed by a software program. Prototype PCB assemblies are often produced prior to high volume PCB assembly to assist PCBA engineers in correcting any errors. As a result, high-quality mass production is smoothly realized by Yingstar.

 

Full Turnkey PCB Assembly means we take care of everything from fabrication of the bare PCB circuit board, to source all components and to assembly, to test and to final delivery. Customer can save time, effort, and money by using Full Turnkey PCB Assembly services. Yingstar provides the Full Turnkey PCB Assembly services, covering every aspect of PCB production, including parts sourcing, order management, quality assurance and transporting the final product to your warehouse.  Full Turnkey PCB Assembly expedites the delivery of completed circuit boards to your end customers and reduces your processing overhead.

Full Turnkey PCB Assembly

Consigned PCB Assembly is best suited for customers that already have their own components or  create exclusive goods. Consigned PCB Assembly is advantageous if customers have a huge backlog of components. Yingstar provides the Consigned PCB Assembly services. For example, some of the BOM components you need may already be in your inventory. Our Consigned PCB Assembly services  can expedite the manufacturing process, thereby reducing your costs.

 

All design engineers know that complex PCB Assembly boards usually include BGA chips. Yingstar provide BGA Assembly services with high quality, and specializes in BGA Assembly from 2mm x 3mm up to 45mm. BGAs with a pitch of minimum 0.2 mm can be installed on PCB by Yingstar. Our BGA Assembly services also include the BGA PCBA testing, such as X-Ray Inspection, Automated Optical Inspection and Functional testing. Meanwhile, Yingstar offers low-cost BGA rework and reballing services to meet your needs. Removing components, cleaning the area, applying solder paste, replacing the BGA, and reflow soldering are the five main procedures in BGA rework. You can be confident that your BGA PCBs will be restored to their original performance levels after using the BGA Assembly services listed above.

 

Conclusion:

Selecting the right PCB assembly supplier is a critical step in the electronics manufacturing process. By considering factors like technical expertise, certifications, quality control, and communication, you can make an informed decision that aligns with your business goals. Remember that the choice of PCB Assembly manufacturer should not solely be driven by cost but by the overall value we provide. Building a strong partnership with the right PCB Assembly manufacturer can lead to the success and growth of your electronics business.

How to Get a Quote

In addition to the PCB file, please also send the BOM list when requesting a PCB assembly quote. We will then provide you with a quote for a full turnkey PCBA solution, which covers PCB fab, PCB assembly, and component purchase. For the BOM list, we require a spreadsheet in EXCEL format that contains the following information: Designators, Quantity, Part Number, Package, Description, etc. Please feel free to contact us if you need help getting started or if you have any particular requirements. We’ll definitely aid you in resolving the issue.

Functional testing is no problem for us, customer only needs to provide us with the programming software and test instructions, we will do a 100 percent functional test before delivery. Simply confirm the time it takes for each board , and we can provide you with a functional cost estimate.

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