PCB Fabrication Capabilities

PCB Manufacture

Our PCB facility has over 500 competent employees and twelve cutting-edge production lines. We provide Prototype, low-volume and Production PCB fabrication services for rigid, flexible, rigid-flexible, and aluminum boards. Each job is delivered on time and with a guarantee of quality.

Rigid PCB Manufacture Capabilities
ITEM TECHNICAL PARAMETER
LAYERS 1-60
Max.Board Size 680mm×1000mm
Board Thickness 0.25-6.0mm 10mil-152.4mil
Min. Line Width 0.075mm 3mil
Min Space 0.075mm 3mil
Min Hole Size(Mechanical) 0.2mm 8mil
Min Hole Size (Laser) 0.10mm 4mil
PTH Wall Thickness >0.025mm 1mil
PTH Hole Dia Tolerance ±0.076mm 3mil
Non PTH Hole Dia Tolerance ±0.05mm 2mil
Hole Position Deviation ±0.05mm 2mil
Outline Tolerance ±0.13mm 3mil
V-cut 30°/45°/60°
Impedance Control +/- 7%
Fire Resistance 94V0
Max copper weight(inner) 6 oz
Peel-off Strength 1.4N/mm
Soldermask Abrasion >7H
Solderability Test 260℃20 second
Flammability 94v0
E-test Voltage 50-300v
Bow/Twist ≤0.75%
Surface Finishing HAL、Entek、Flash gold、Gold finger、OSP
Immersion gold、Immersion Tin、Immersion Silver、Lead free HAL
Base Laminate Type FR4,Tg 130℃/Tg170℃,Aluminum base,Rogers, (taconic、Arlon、Nelco、Isola…),Halogen free

PCB fabrication capabilities refer to the ability of a PCB manufacturer to produce various types of printed circuit boards. Nowadays, the most popular types PCB is rigid PCB, and it is used in almost all electronic product. And the materials for rigid pcb manufacture usually are FR4 tg130-150℃/ tg170-180℃, Aluminum & Copper base,Rogers, (taconic、Arlon、Nelco、Isola…),Halogen free,etc. Among those materials, FR4 tg130-150℃is most widely used for rigid PCB manufacture, as it can meet most needs of common electronic apparatuses, such as consumer electronics, general instruments, common industrial electronics and all other electronic products with low running temperature. And the second most widely used material for rigid PCB manufacture is Fr4 tg170-180℃, it is widely used in computers, communication equipment, precision instruments and meters, military products and high-precision diagnosis and treatment equipment. Rigid PCB can be single layer and multi-layer, Yingstar has strong rigid PCB manufacture capabilities, we can make multi-layer rigid PCBs up to 60 layers.

 

The second most popular types of PCBs is the flexible PCB. As the name suggests, these PCBs are flexible, allowing for more versatility in their use. flexible PCB manufacture is a complex process that involves the use of specialized materials and equipment.

 

The process of flexible PCB manufacture starts with the design of the board using CAD software. The design is then transferred to a specialized material, which is typically made of a flexible polymer. The next step involves the use of a laser to drill holes for the electronic components and then applying a layer of conductive material onto the board. Once the conductive layer is applied, the board is laminated to add strength and durability. Finally, the board is cut to the desired shape and size.

 

Another popular type of PCB is the rigid-flex PCB. This type of board combines the advantages of both rigid and flexible PCBs, allowing for greater design flexibility. Rigid-Flex PCB Manufacturer is a more complex process compared to other types of PCBs, as it involves both rigid and flexible materials.

 

The process of Rigid-Flex PCB Manufacturer involves the use of multiple layers of rigid and flexible materials. The design of the board is created using CAD software and then transferred to the materials using a specialized manufacturing process. The board is then drilled, plated, and laminated to create a rigid-flex PCB. This type of board is commonly used in aerospace, military, and medical applications, where reliability and durability are essential.

The manufacturer must have the necessary expertise, equipment, and materials to produce the desired type of PCB.

 

Rigid PCB manufacture, Flexible PCB manufacture and Rigid-Flex PCB Manufacturer are all complex processes that require specialized materials and equipment. Rigid PCB can cover most needs, Flexible PCBs offer more versatility, while rigid-flex PCBs combine the best of both worlds. If you need related services please feel free to contact us, as a well-known brand in the industry, Yingstar is always ready to provide you with the best quality PCB and PCBA products.

Flexible PCB Manufacture Capabilities
FPC Capacity
Item Routine Special
Layers 1-12 layers 12 layers above
Board Size(Max) 500mm×500mm  
Board Thickness 0.060mm—2.5mm  4mm (Flex-rigid Board)
CNC hole Size(Max) 6.5mm  
CNC Hole Size(Min) 0.2mm 0.15mm
CNC Hole Diameter Tolerance ±0.025mm  
CNC Drilling Slot Length and Width Ratio 2∶1  
Hole(inner) Copper Thickness Min:10μm Max:38μm
Min Line Width/ Line Space 0.075/0.075 mm  0.05/0.05mm
Etching Tolerance ±20%( Min Tolerance±0.03mm)  
The Accuracy of Graphics to Graphics ±3mil ( ±0.0762mm)  
The Accuracy of Graphics to Holes ±2mil ( ±0.0508mm)  
Cover Film Tolerance ±8mil (±0.20 mm) ±4mil(±0.10 mm)
Thermal Curable Ink/UV Ink Location Tolerance ±0.2mm  ±0.15mm
Green Oil Bridge( Min) 0.1mm 0.075mm
Min Electrical Test Pads 8mil X 8mil 6mil X 6mil
Outline Dimensions Min Tolerance(Edge-to-Line) ±0.15mm ±0.125mm
Finger Edge Spacing ±0.1mm ±0.125mm
Outline Dimensions Min Tolerance(Edge-to-Line) ±0.1mm ±0.05mm
Min R Angular Radius (Filleted Corner) 0.2mm  
Flexible PCB Manufacture Capabilities
Flexible PCB Manufacture Capabilities
Metal base PCB Manufacture Capabilities
Item Technical Parameter
Material Aluminum base, copper base, Iron base
Surface Finish Chemical Gold, HASL, Immersion Tin, Chemical Silver, OSP
Layer Single layer, 2 Layer, 4 Layer
MAX Size 1185mm*480mm
Min Size 5mm*5mm
Min line space&width 0.1mm
Warpage ≤0.5%(thickness:1.6mm, size:300mm*300mm
Board thickness 0.3-5.0mm
Copper weight 35um-240um
Outline tolerance ±0.15mm
V-CUT tolerance ±0.1mm
Manufacturing capacity 7000m2/Month
Via positioning deviation ±0.076mm

Featured Services

For 2 layer and 4 layer PCB prototypes, we have the shortest lead time and most affordable prices. Our typical lead time for 2 layer samples is 3–4 working days, but in urgent basis, the lead time can be reduced to 24–48 hours depending on your needs. Additionally, our typical lead time for 4 layer samples is 4-5 working days, but in urgent basis, the lead time might be 48 or 72 hours depending on your needs.
Cost-wise, the price can only be within 30-50 USD for two-layer prototypes with maximum dimensions of 100 mm in width, 100 mm in length, and 6 mil line width and space (3-4 working days lead time). Cost can only be 80 USD for 4 layer prototypes with minimum line width & space of 6 mil, width and length no greater than 100mm (4-5 working days). If your PCB is larger than those specifications, we will check the files and give you the best price.
We offer a complete satisfaction guarantee on every job.
Free silkscreen, solder mask, and tooling.No MOQ.

 

Testing methods

We carry out multiple quality control methods to ensure that the PCBs we are shipping are completely qualified.These testing methods include:

  •  Visual Inspection
  •  Flying probe
  •  Bed of nails
  •  Impedance control
  •  Solder-ability detection
  •  Digital metallographic microscope
  •  AOI (Automated Optical Inspection)
Flying probe testing machine
Flying probe testing machine
AOI testing machine
AOI testing machine
E-testing room
E-testing room
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